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    New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed

    Date:2018-04-11 Source:Samsun Technology

    On the eve of mobiles World Congress (MWC) 2018, Huawei Consumer Business officially launched Huawei's first 3GPP-standard 5G commercial chip - Balong 5G01 (Balong 5G01) and the first 3GPP-standard 5G commercial terminal based on this chip --Huawei 5G CPE (Consumer Premise Equipment). Yu Chengdong, CEO of Huawei's consumer business, also said that Huawei's first 5G smartphones will be available in the fourth quarter of 2019. an important change in mobiles phones casing material in the 5G era is from metal to non-metal, where 2.5D/3D glass will occupy a mainstream position. Recently, OPPO R15 Dreamland Red, VIVO X21, Huawei P20 Pro with 3D glass back shell, 3D glass back cover 2018 completely exploded.

     New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

    mobiles phones 3D glass inspection needs to go through several times in the whole processing process, its production process includes: CNC opening, grinding, ultrasonic cleaning, hot bending, double-sided polishing, chemical strengthening, graphic printing, AF into film and inspection of the finished product. In order to ensure the dimensional accuracy and surface quality of the product, each step is inseparable from the inspection; and the mobiles phones industry often has the requirement of rapid volume, and automated inspection technology is obviously the best choice to ensure product quality while improving the efficiency of inspection.

     

    Dongguan Samson Optoelectronics Technology Co., Ltd, with its strong R&D and service team, together with its own successful experience in inspection and automation for many years, has been committed to developing new automated inspection technologies for customers to solve all their product automation measurement problems. Below are two of the company's newly developed glass inspection equipment.New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

    Figure: 3D curved glass inspection curved surface profile equipment (source Samson)

    The SCG-190 3D curved glass inspection equipment is a set of inspection equipment equipped with a high pixel camera, light source, lens and non-contact 3D probe and its controller. It has many advantages such as high positioning and measuring accuracy, large inspection angle, wide measuring range, fast inspection speed, high real-time and simple operation.

    1、Scanning method.

     

    New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

     

    2、Spectral scan graphics.

    New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

    New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

     

    3、3D contour model of the object under test.

    New breakthrough in quality automation for the 3D glass industry - 3D glass full set of intelligent inspection videos revealed_byy688.com

     

    It works by using CCD to position the product, establish the XY coordinate system of the product, then by spectral positioning, finally establish the XYZ 3D coordinates of the product, and according to the scanning path set by the software, scan the 3D contour data information of the product by single or multiple spectral confocal optical pens, then compare it with the 3D digital model of the product, and automatically determine whether the product is qualified or not. The SCG-190 inspection system is the best choice for 3D glass contouring, roughness and shape metrology.

    4、Application areas.

    Product structure and shape analysis; surface characterization of objects.
     
    Three-dimensional height and thickness detection and analysis; product roughness analysis; spatial metrology analysis.


    Table 1 The parameters of the equipment are tabulated as follows.

    3D curved glass inspection

    Measurement objects

    2.5D, 3D mobiles phones glass covers

    Model

    SCG-190

    Itinerary(mm)

    450×300×200

    External dimensions(mm)

    900×900×1700

    Detection accuracy

    0.005mm

    Detection speed

    1min/pcs(Speed varies according to testing requirements)

    Detection method

    CCD automatic positioning, automatic scanning of the spectrum

    Voltage

    220V/50Hz/20A

    Power

    4400W

    Net weight

    550kg

    Testing software

    Samson Dispersive Confocal Spectroscopy Measurement Software V1.0

    Processor

    Intelligent measurement and control controllers

     

    In addition to the size, contour and other testing, for the 3D glass defects detection has been the industry's testing difficulties, we recently visited the industry's leading automated testing company: Dongguan Samson Optoelectronics Technology Co.

     

    5

    Video:

     

    SAG-190 glass appearance inspection equipment

     

    6

    Patent information for this product.

    Patent for invention: method and apparatus for array pattern detection.
     
    Patent for invention: a method for image thinning and and feature classification for product defect detection as well as quality control.
     
    Patent for invention: a mathematical algorithm for MURA detection
     
    Patent for an invention: a 3D light source system for mobiles phones glass covers

     

    In order to accelerate the development of surface inspection equipment, Samson has entered into a strategic partnership with Shenzhen Nayan Technology Co Ltd and V-TEC Japan to develop the industry's high-end glass appearance inspection equipment.

     

    This device uses multiple high pixel line scan cameras and a special combination of LED light sources to acquire high definition images and then uses a special Mura algorithm for in-line high speed inspection by means of an intelligent image processor. It is based on the principle of using a special 3D multi-angle light source (patented product) and a special Mura detection algorithm (patented product) to detect a variety of different defects on glass covers. It has an original solution for defects on the P-side and R-angle of 2.5D glass in particular, and also supports the detection of defects on 3D mobiles phones glass covers. Its developed mobiles phones glass panel detection algorithm has a number of invention patents, does not require the CAD design pattern of the mobiles phones glass cover and traditional template matching, with adaptive, can be automatically identified and classified according to the different areas of the cover .

     

    Cover glass in the process of production requires a series of special processing processes such as opening, CNC, polishing, ultrasonic cleaning, vacuum forging film, tempering, silk screen printing and other products made . It is laminated to the surface of the touch screen as a protective screen and beautify the role of the product. Therefore, product surface defects detection requires high detection accuracy and reliable lighting effect to do guarantee.

     

    Table 2 Equipment parameters are tabulated as follows:

    Glass cover defect detection

    Measurement objects

     
    2.5D, 3D mobiles phones glass covers

    Main body size

    1500*1000*2100(mm)

    Detection accuracy

    Image accuracy 10.5um or 21um

    Detection speed

    6s/1pcs

    Detection method
     

    Industrial CCD online photo inspection

    Voltage

    AC220V 50/60Hz 

    Power

    6000W 

    Net weight

    675kg 

    Testing software

    MURA detection mathematical algorithm software (Nanovision)

    Processor

    Dedicated high-speed intelligent image measurement and control system

     

    Inspection items include: scratches in the window area, scratches in the screen printing area, defective P surfaces (scuffs, scratches, foreign colours, edge chipping), foreign colours in screen printing (dirty foreign colours, lack of foreign colours in pearl powder, foreign colours in oil shrinkage), Logo area and camera hole area, defective screen printing and other cosmetic defects. It has two important features:

     

    1、High speed
     
    We are required to design a careful analysis when choosing a camera system, and the camera system chosen must match our production efficiency in terms of shooting frequency, otherwise it will not only waste its own costs, but also drag down the overall production efficiency of the whole factory, which is more than worth the loss.
     
     
    2、Online
     
    Also belongs to the requirements of production efficiency, must ensure that it is in school to detect, otherwise all efficiency can not begin to talk!

     

     


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